Blush Production Equipment

Automatic Blush Pressing Machine

Automated pressing system for blush pan production, performing powder filling, pre-pressing, main pressing, and ejection in a continuous cycle, with pressure and dwell parameters set through the PLC for single-color, marbled, and gradient blush formulas.

Introduction

Product Introduction

The Automatic Blush Pressing Machine is built for converting loose blush powder into pressed pans through an automated sequence of quantitative filling, pre-pressing, main pressing, and ejection. The machine supports single-color, marbled, and gradient blush formulations, where multiple powder channels fill the same pan before pressing to create color transitions. Pressing force, dwell time, and filling depth are configured through the PLC touchscreen, with parameters stored as recipes for each product code. Tooling is interchangeable for the larger pan diameters typically used in blush compacts, including round, square, oval, and custom profiles. The enclosed powder handling zone and recovery channel limit airborne material and reduce buildup around the pressing area. The machine is applied in color cosmetics production where repeatable pan density, controlled surface finish, and consistent output are required across batches.

Advantages

Core Advantages

01 Gradient and Marbled Support

Multiple powder channels fill the same pan to produce gradient and marbled blush effects before main pressing.

02 Large Pan Handling

Tooling is configured for the larger pan diameters used in blush compacts, with uniform filling across the pan surface.

03 Adjustable Pressing Profile

Pressing force, dwell time, and pressing speed are set through the PLC to match different blush formulas and binder systems.

04 Recipe-Based Changeover

Parameters for each blush product are stored in the controller, reducing setup time when switching between shades and formats.

05 Reduced Powder Loss

Enclosed feeding and recovery channels limit airborne powder and material buildup around the pressing zone.

06 Batch Traceability

Pressing parameters and output counts are logged for each production run, supporting batch documentation.

Specifications

Product Characteristics

Pressing Force
3 to 20 tons, adjustable
Output Speed
20 to 50 pans per minute, depending on pan format and formula
Pan Diameter Range
30 mm to 80 mm, configured for blush compacts
Pan Shape Options
Round, square, oval, and custom profiles
Filling Accuracy
plus or minus 1.5 percent by weight
Multi-Color Filling
Up to 3 powder channels for gradient and marbled effects
Dwell Time Range
0.5 to 8 seconds, adjustable
Control System
PLC with 7-inch color touchscreen
Recipe Storage
Up to 100 product recipes
Powder Contact Parts
304 stainless steel and food-grade polymer
Compressed Air
0.6 to 0.8 MPa
Power Supply
380 V, 50 Hz, three phase
Dimensions
1200 mm x 950 mm x 1800 mm
Weight
Approximately 850 kg
Applications

Application Scenarios

Single-Color Blush Pans

Pressed pan production for single-shade blush lines with consistent density and surface finish.

Gradient and Marbled Blush

Production of gradient and marbled blush pans using multiple powder filling channels before pressing.

Blush Compact Lines

Pressing of blush pans in round, square, and oval formats for compact and palette assembly.

Sample and Travel Compacts

Small-batch pressing for sample kits and travel-size blush compacts with recipe-based parameter recall.

Contract Manufacturing

Suited to manufacturers running multiple blush brands and frequent shade changes on shared equipment.

Embossed and Patterned Pans

Pressing of blush pans with embossed logos, patterns, or surface textures using engraved tooling.

FAQ

Frequently Asked Questions and Solutions

Pan edges show cracking after pressing
Reduce main pressing speed, extend dwell time, or adjust the slow-release setting on the ejection stroke.
Gradient boundaries appear uneven
Check powder channel sequencing, verify filling nozzle alignment, and adjust pre-press pressure to stabilize powder layers before main pressing.
Powder sticking to punch faces
Apply approved mold release agent, reduce pressing force, or lower powder moisture content before pressing.
Inconsistent pan weight across batches
Check filling auger calibration per channel, verify powder bulk density stability, and inspect the hopper for bridge formation.
Surface unevenness or lamination
Increase pre-press pressure, adjust powder particle size distribution, or extend dwell time during main pressing.
Changeover time between shades and formats
Use quick-release tooling clamps and recall stored recipes from the PLC for each product code.
Powder bridging in the hopper
Check for moisture ingress, verify hopper wall finish, and adjust the agitation cycle to maintain steady powder flow.
Notes

Operating Notes

Verify powder moisture content before pressing; excessive moisture causes sticking and delamination.
Clean each powder channel after each batch to prevent cross-contamination between shades.
Check pressing pressure stability at the start of each shift.
Calibrate the filling system when changing to a powder with different bulk density.
Do not exceed the maximum pressing force specified for the installed tooling set.
Inspect punch and die surfaces for wear or scratches during routine maintenance.
Keep the PLC ventilation filter clean to avoid overheating in continuous operation.
Verify pan cavity alignment after any tooling change or format adjustment.
Store tooling in a dry environment to prevent corrosion on contact surfaces.
About AWT Genset

Yangzhou Aiweite Electromechanical Co., Ltd.

Diesel generator manufacturing, flexible configurations, and dependable support for industrial, commercial, and infrastructure projects. We are China Automatic Blush Pressing Machine OEM/ODM Manufacturers and Custom Automatic Blush Pressing Machine OEM/ODM Suppliers & Factory

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