Custom Automatic Foundation Powder Pressing Machine Manufacturers, Suppliers & Factory - Yangzhou Aiweite Electromechanical Co., Ltd.

Product Introduction

The Automatic Foundation Powder Pressing Machine is built for converting loose foundation powder into pressed pans through an automated sequence of quantitative filling, pre-pressing, main pressing, and ejection. The machine handles loose, semi-compact, and hard-pressed foundation formulas, including cream-to-powder and powder-to-cream systems that require controlled pressing profiles. Pressing force, dwell time, filling depth, and pan depth are configured through the PLC touchscreen, with parameters stored as recipes for each product code. Tooling is interchangeable for the pan formats used in foundation compacts, including round, square, oval, and custom profiles. The enclosed powder handling zone and recovery channel limit airborne material and reduce buildup around the pressing area. The machine is applied in foundation production where repeatable pan density, controlled surface finish, and consistent output are required across batches.

Core Advantages

Multi-Formula Pressing Support

Pressing profiles are configured for loose, semi-compact, and hard-pressed foundation formulas, including cream-to-powder systems that require controlled dwell and release.

Pan Depth Control

Punch stroke is set numerically through the PLC, allowing pan depth to be adjusted for different foundation formats and pan weights.

Separate Pre-Press and Main Press

Pre-press and main press stages are independently adjustable, supporting uniform density and reduced lamination on thicker foundation pans.

Recipe-Based Changeover

Parameters for each foundation product are stored in the controller, reducing setup time when switching between shades and pan formats.

Reduced Powder Loss

Enclosed feeding and recovery channels limit airborne powder and material buildup around the pressing zone.

Batch Traceability

Pressing parameters and output counts are logged for each production run, supporting batch documentation.

Specifications

Product Characteristics

Pressing Force

5 to 35 tons, adjustable

Output Speed

18 to 45 pans per minute, depending on pan format and formula

Pan Diameter Range

35 mm to 85 mm, configured for foundation compacts

Pan Shape Options

Round, square, oval, and custom profiles

Filling Accuracy

plus or minus 1.5 percent by weight

Pan Depth Range

3 mm to 18 mm, adjustable via punch stroke

Dwell Time Range

0.5 to 10 seconds, adjustable

Control System

PLC with 7-inch color touchscreen

Recipe Storage

Up to 100 product recipes

Powder Contact Parts

304 stainless steel and food-grade polymer

Compressed Air

0.6 to 0.8 MPa

Power Supply

380 V, 50 Hz, three phase

Dimensions

1300 mm x 1000 mm x 1850 mm

Weight

Approximately 1000 kg

Applications

Application Scenarios

Pressed Powder Foundation

Pressing of powder foundation pans with adjustable pressing profile for different coverage levels and pan weights.

Cream-to-Powder Foundation

Production of cream-to-powder foundation pans with controlled dwell and release settings for stable surface finish.

Powder-to-Cream Foundation

Pressing of powder-to-cream foundation pans using pressure profiles matched to binder system and powder density.

Compact and Refill Formats

Pressing of foundation pans for compact assemblies and refill pan formats in round, square, and oval profiles.

Sample and Travel Compacts

Small-batch pressing for sample kits and travel-size foundation compacts with recipe-based parameter recall.

Embossed and Patterned Pans

Pressing of foundation pans with embossed logos, patterns, or surface textures using engraved tooling.

FAQ

Frequently Asked Questions and Solutions

Pan edges show cracking after pressing

Reduce main pressing speed, extend dwell time, or adjust the slow-release setting on the ejection stroke.

Lamination or splitting in thick pans

Extend pre-press dwell time, adjust powder particle size distribution, or reduce main pressing speed to allow air escape.

Powder sticking to punch faces

Apply approved mold release agent, reduce pressing force, or lower powder moisture content before pressing.

Inconsistent pan weight across batches

Check filling auger calibration, verify powder bulk density stability, and inspect the hopper for bridge formation.

Surface unevenness on large pans

Increase pre-press pressure, verify punch face flatness, and confirm filling distribution across the pan cavity.

Changeover time between shades and formats

Use quick-release tooling clamps and recall stored recipes from the PLC for each product code.

Powder bridging in the hopper

Check for moisture ingress, verify hopper wall finish, and adjust the agitation cycle to maintain steady powder flow.

Operating Notes

Verify powder moisture content before pressing; excessive moisture causes sticking and delamination.

Clean the pressing area after each batch to prevent cross-contamination between shades.

Check pressing pressure stability at the start of each shift.

Calibrate the filling system when changing to a powder with different bulk density.

Do not exceed the maximum pressing force specified for the installed tooling set.

Inspect punch and die surfaces for wear or scratches during routine maintenance.

Keep the PLC ventilation filter clean to avoid overheating in continuous operation.

Verify pan cavity alignment after any tooling change or format adjustment.

Store tooling in a dry environment to prevent corrosion on contact surfaces.

Diesel Generator Sets for Every Application

Automatic Foundation Powder Pressing Machine